SOPC Boiler BMS and Process Control System Modernization SOPC, a leading oil processing company in Egypt, partnered with MISC to replace the obsolete automation systems for its critical boiler operations. The existing Siemens S5 PLCs for the Burner Management System (BMS) and Process Control were outdated, posing a risk to reliability and maintainability. SOPC required […]
SOPC, a leading oil processing company in Egypt, partnered with MISC to replace the obsolete automation systems for its critical boiler operations. The existing Siemens S5 PLCs for the Burner Management System (BMS) and Process Control were outdated, posing a risk to reliability and maintainability. SOPC required a modern, high-integrity solution to ensure operational safety and efficiency.
• Comprehensive replacement of the BMS and Process control systems for a boiler plant.
• Migration from obsolete Siemens S5 PLCs to a state-of-the-art Siemens S7 platform.
• Implementation of a redundant, TUV-certified S7-400H Failsafe system for the critical BMS.
• Supply and configuration of a new S7-400 Process PLC and a modern WinCC SCADA system on two operator workstations.
• Enhanced Safety & Reliability: TUV-certified, redundant BMS provides a fault-tolerant system for critical burner management.
• Migration from Obsolescence: Transition from unsupported S5 technology to a modern, maintainable platform.
• Improved Operational Insight: Modern SCADA provides advanced visualization, alarm logging, and historical data.
This turnkey modernization by MISC provided SOPC with a robust, future-ready control system, ensuring the safe, reliable, and efficient operation of its boiler plant.
Redundant, TUV-certified Siemens S7-400H F-CPU (Fail-Safe) with ET200M I/O
+Siemens S7-400 Standard PLC with ET200M I/O
+ Dell Operator Workstations with Siemens WinCC SCADA